Reverse Flotation Potential of Bikilal Iron Ore Deposit: A Project Work on Wollega Area Western Ethiopia
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Date
2023-06
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Addis Ababa University
Abstract
Iron is one of the most abundant rock forming elements, constituting about 5% of the earth’s crust. It is the fourth most abundant element next to oxygen, silicon and aluminum and after aluminum, the most abundant and widely distributed metal. Iron is extracted primarily from iron ores. The iron ores mainly include oxides and hydroxides such as magnetite (Fe3O4), hematite [Fe2O3], goethite [FeO(OH)], and limonite [FeO(OH)_nH2O].The primary gangue mineral in iron ores is quartz. The main problem regarding to beneficiate the Bikilal iron ore deposit are the presence of some deleterious gangue minerals such as Phosphorous, Alumina and silica and lack of advanced separation equipment. The aim of this project work is to indicate that the Bikilal iron ore deposit has naturally low grade iron content which is 41.2%Fe and it can be improved by anionic reverse flotation. The method used to upgrade this ore is first the qualitative and quantitative mineralogical analysis has been determined by atomic absorption spectroscopy (AAS) to know the initial amount of iron in the ore. Based on this information reverse anionic flotation has conducted in a batch flotation cell in two size classes at 75μm and 63μm. Oleic acid has been used as a collector whereas Ethanol used as a Frother. Modifiers such as activators, depressants and pH regulators have also used to promote the efficiency of flotation process. The concentrate of flotation has been analyzed again by (AAS) to evaluate the performance of the selected method. The amount from the concentrate has significantly increased from 41.2%Fe average grade to 62%Fe grade. The recovery of iron have been calculated as 65% for under 63μm and 74.4% for under 75μm.The amount of the concentrate for 63μm was 215g and that of 75μm was 250g. Therefore the recovery of iron from 215g under 63 μm is 65.5%Fe which is better than the recovery from 250g under 75μm that is 74.4%Fe. This project work mainly conducted based on (AAS) analysis results but it is not suffifeint to judge the general mineralogical composition and beneficiation process that should be applied in the Bikilal iron ore deposit. Therefore additional investigations and laboratory analysis such as (XRD), (SEM) and (XRF) are recommended to come up with a more tangible and realistic data. This paper have also discusses in detail about the factors that can affect the flotation performance of the ore and the alternative chemical reagents that can go through the mineralogy of Bikilal iron ore deposit.
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Iron ore beneficiation, Flotation, Direct flotation, Reverse Flotation, Cationic reverse flotation, Anionic reverses flotation.