Flowsheet Development Studies for Lega Dembi Gold Process Plant
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Date
2023-09
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Addis Ababa University
Abstract
This flowsheet advancement of Legadambi processes for gold plant contain different unit operation and unit process. Legadambi gold process plant use different beneficiation mechanism to extract and recover the valuable metal or element of interst from associated mineral or gangue. The process consists seven consecutive and interdependent but segregated unit operating process and unit process. Process those implmented in Legadembi were comminution (crushing and grinding), Thickening and reagent leaching (Extraction), both adsorption and Desorption (stripping), Electrowinninng and gold Smelting,Tailing dam and Detoxification plant.
The flowsheet consists two crushing circuits each consists a primary, secondary and tertiary stage crusher that produces a crushed ore product, which is then conveyed to feed the grinding unit. Grinding unit is configured in two single stage mills with cyclone classification to confine the particle size reduction within requirement range. Grinding unit consist circuit discharges ore slurry through desanding screen to thickening unit; screen removes trash material from overflow slurry. Flowsheet of thickener and reagent unit utilizes flocculent chemicals to increase/enhances settling rate of solid in grounded ore slurry for gold and silver leaching process. Leaching circuit uses sodium cyanide to extract gold. In the pulp procedure, activated carbon and gold from the ore are utilized to adsorb the recovered gold from solution in carbon. The carbon is gathered and processed in the elution circuit, which separates the carbon and gold, after the CIP circuit. While the gold is extracted from solution during the electrowinning process, the carbon is renewed and utilized again in the CIP circuit. To create gold Dore bars, the stripped and electrowonted gold is melted in a gold chamber. For the purposes of final deposition, recovering decant water, and the detoxifying process, process tailg ravitate to a tailing storage facility. Process tails solution detoxified in cyanide destruction plant before being discharged to the environment.
Finally, Production process of each unit described with block and process flowsheet.
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Keywords
Flowsheet development, Comminution, beneficiation mechanism