Determining The Liberation Size of Mekaneselam Iron Ore Southern Wollo Zone, Northern Ethiopia: Implication for Beneficiation
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Date
2023-06
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Addis Ababa University
Abstract
Iron is one of the most important types of ferrous metals that extracted from ore minerals of iron, like magnetite, hematite and others. Ethiopia has a lot of iron ore resources which are located in different parts of the country. Among this, Mekane Selam iron mineralization, which is located in south Wollo zone, Northern Ethiopia, is the target area of this project work. The main objective of this project work was to determine the liberation size of the target iron-bearing ore mineral through mineralogical identification, chemical composition analysis, and examination of the particle size distribution. Atomic absorption spectrometry (AAS), X-ray florescence (X-RF), X-ray diffraction (X-RD) analysis, and sieve analysis, were widely used methods for this project work. The chemical composition of Mekaneselam iron ore consists of 16.55–77.59 % Fe2O3, 7.31–59.02% SiO2, and 1.44–17.38% Al2O3. With an average weight percentage of 48.34%,48.96% of Fe2O3, 34.7%,31.8 % of SiO2, 8.2%,10.68% of Al2O3, and 0.018% , 0.19 % of P2O5 and other minor compositions that resulted from X-RF and AAS compositional analysis respectively. The mineralogical results generated from X-ray diffraction showed that Mekaneselam iron ore consists of major iron-bearing ore minerals of 40–60% hematite, 8–59% goethite, with an average value of 49.13% hematite and 27.85% goethite. The dominant associated gangue minerals are 1–21% quartz with an average value of 11.5% and 1–23.5% kaolinite with a mean value of 8.6%. The examination of the particle size distribution of sizing curves shows that 80 percent passing (P80) of the grinded ore sample is 1100μm. The size-wise chemical compositional analysis of AAS revealed that a higher weight percentage of the target ore mineral was recorded under a sieve size range of (-250μm + 180 μm). This implies that the appropriate liberation size of the target iron-bearing ore mineral is found between (-250μm and +180μm) sieve size ranges. This liberation size range shows a cumulative passing of 38% total particles. The chemical and mineralogical results of Mekaneselam iron ore indicate that the ore is very low grade and can be upgraded to commercial values by using gravity concentration followed by a high-intensity magnetic separator. In addition, it can be upgraded by magnetic reduction roasting (MRR), followed by a low-intensity magnetic separator.
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Iron Ore, Liberation Size, Ore Southern Wollo Zone, Northern Ethiopia